MSC Simufact Additive is a specialized simulation software developed by Hexagon’s Manufacturing Intelligence division. It is designed to predict and mitigate issues in metal additive manufacturing processes, a critical need in sectors like aerospace where component integrity is paramount. The software targets manufacturing engineers and simulation specialists, offering advanced capabilities for understanding and optimizing complex AM workflows.
MSC Simufact Additive provides simulation capabilities specifically for metal additive manufacturing (AM) processes. Developed by Hexagon’s Manufacturing Intelligence division, it addresses the challenges inherent in complex AM workflows, particularly concerning part distortion, residual stresses, and material performance. The software aims to reduce the need for extensive physical prototyping by offering accurate virtual testing environments for aerospace, medical, automotive, and energy industries. By simulating the entire build process, MSC Simufact Additive helps engineers achieve high-quality, reliable parts with greater efficiency.
The core functionality of MSC Simufact Additive lies in its sophisticated simulation of part distortion and residual stresses that arise during metal additive manufacturing. The software employs advanced algorithms to accurately predict how heat input from the multi-laser or electron beam melting process will affect the part’s geometry and internal stress states. This distortion prediction capability is crucial for identifying potential defects, such as warping or cracking, before the physical build commences. By simulating these critical factors, engineers can proactively adjust design parameters, build orientations, or process settings to minimize deviations from the intended design.
MSC Simufact Additive integrates automated processes for generating and optimizing support structures, a vital component in metal additive manufacturing. The software analyzes the part geometry and build orientation to suggest optimal support configurations that enhance build stability and minimize material usage. These support structures are engineered not only to prevent part sagging and deformation but also to facilitate easier post-processing removal. The optimization tools consider factors like thermal conductivity and structural integrity of the supports, directly influencing the success of the additive manufacturing process and the final part quality.
A key feature of MSC Simufact Additive is its extensive and validated material library. This library contains essential data on thermal properties, mechanical characteristics, and process-specific parameters for a wide range of metal powders commonly used in AM, such as Ti-6Al-4V and Inconel 718. Accurate modeling of these material properties and their behavior under thermal loads is fundamental to reliable simulation results. By having access to validated material data, engineers can perform precise simulations that reflect real-world manufacturing conditions, thereby improving the predictability of material performance and part integrity.
MSC Simufact Additive is designed for seamless integration into existing engineering workflows, enhancing overall build preparation efficiency. It connects with standard CAD software, allowing engineers to import part designs directly and prepare them for simulation. The software streamlines the transition from design to simulation to build execution, reducing manual data handling and potential errors. This integrated approach, coupled with efficient simulation solvers, allows manufacturing engineers to conduct multiple design iterations and process optimizations within shorter timeframes, accelerating product development cycles.
Hexagon’s Manufacturing Intelligence division consistently invests in the ongoing development of MSC Simufact Additive, focusing on expanding its simulation capabilities and improving user experience. Future advancements are expected to include more refined multi-laser simulation models, enhanced material behavior predictions for novel alloys, and further automation in support structure design. The company continuously works to integrate cutting-edge technologies and incorporate user feedback to ensure the software remains at the forefront of metal additive manufacturing simulation, supporting evolving industry demands.
MSC Simufact Additive includes advanced distortion and stress prediction capabilities that are crucial for aerospace engineers. These features allow them to accurately simulate print-induced distortions and mitigate potential failures during production, thus optimizing the manufacturing process for critical aerospace components.
MSC Simufact Additive offers significant advantages over traditional methods by allowing for predictive simulations that drastically shorten the trial-and-error phase typical in metal additive manufacturing. This leads to more efficient production cycles and improved component performance through informed decision-making during the design process.
MSC Simufact Additive features a comprehensive material library with validated metal powders like Ti-6Al-4V and Inconel 718, which are essential for simulating thermal properties and performance in additive manufacturing. This extensive library enhances the accuracy of simulations for various applications.
Price: 165 $
Price Currency: $
Operating System: Windows
Application Category: Manufacturing
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